Araştırma Makalesi
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USABILITY OF CONTROL CHARTS TO MONITOR VARIATION OF QUALITY PARAMETERS IN COAL-FIRED THERMAL POWER PLANTS

Yıl 2020, Cilt 59, Sayı 4, 247 - 253, 01.12.2020
https://doi.org/10.30797/madencilik.845148

Öz

During the production of electrical energy from coal-fired thermal power plants, calorific and unit power values are the most important indicators for evaluating the productivity of the process. These values are measured periodically, and the resulting measurements are monitored to detect root causes of variation that may occur in production process. As this application is currently performed by manual methods, the probability of obtaining incorrect results is quite high. This study aims to statistically analyze process control on the variation of quality parameters and detect root causes of unusual variations using Shewhart and cumulative sum control charts. For this purpose, the usability of these control charts was tested on Afşin-Elbistan B thermal power plant. As a result, these charts identified fluctuations in the efficiency of generating electrical energy and unusual variations in the process. Furthermore, it is recommended that these control charts could be developed and applied in similar type of process.

Kaynakça

  • Abbas, N., Zafar, R. F., Riaz, M., Hussain, Z., 2013. Progressive Mean Control Chart for Monitoring Process Location Parameter. Quality and Reliability Engineering International 29(3): 357-367.
  • Alcantara, M. S., Grisotti, G., Tavares, M. H. F., Gomes, S. D., 2017. Anaerobic Digestion Stability Test by Shewhart Control Chart. Engenharia Agricola 37(3): 618-626.
  • Aldosari, M. S., Aslam, M., Khan, N., Jun, C. H., 2018. Design of a New Variable Shewhart Control Chart Using Multiple Dependent State Repetitive Sampling. Symmetry-Basel 10(11): 9.
  • Bayat, O., Arslan, V., 2004. Statistical Analysis In Turkish Chromite Mining. Scandinavian Journal of Metallurgy 33(6): 322-327.
  • Deniz, V., Umucu, Y., 2013. Application of Statistical Process Control for Coal Particle Size. Energy Sources, Part A: Recovery, Utilization, and Environmental Effects 35(14): 1306-1315.
  • Dubinin, N. N., Kalinin, V. V., Kokovin, A. V., Guseva, O. S., Lapshina, S. N., Dolganov, A., Parusheva, S. S., Aip, 2018. Shewhart’s Control Charts in the Education Quality Management System. International Conference of Numerical Analysis and Applied Mathematics. Melville, Amer Inst Physics. 1978.
  • Duclos, A., Touzet, S., Soardo, P., Colin, C., Peix, J. L., Lifante, J. C., 2009. Quality Monitoring In Thyroid Surgery Using the Shewhart Control Chart. British Journal of Surgery 96(2): 171-174.
  • Ewan, W. D., 1963. When and How to Use Cu-Sum Charts. Technometrics 5(1): 1-22.
  • Freitas, L. L. G., Henning, E., Kalbusch, A., Konrath, A. C., Walter, O., 2019. Analysis of Water Consumption in Toilets Employing Shewhart, EWMA, and Shewhart- Ewma Combined Control Charts. Journal of Cleaner Production 233: 1146-1157.
  • Fu, X., Wang, R. F., Dong, Z. Y., 2017. Application of a Shewhart Control Chart to Monitor Clean Ash During Coal Preparation. International Journal of Mineral Processing 158: 45-54.
  • Gan, F. F., 1991. An Optimal Design of CUSUM Quality Control Charts. Journal of Quality Technology 23(4): 279-286.
  • Guo, R., Dunne, T., 2006. Grey Predictive Process Control Charts. Communications in Statistics - Theory and Methods 35(10): 1857-1868.
  • Hachicha, W., Ghorbel, A., 2012. A Survey Of Control- Chart Pattern-Recognition Literature (1991-2010) Based on a New Conceptual Classification Scheme. Computers & Industrial Engineering 63(1): 204-222.
  • Haq, A., 2018. A New Adaptive EWMA Control Chart For Monitoring the Process Dispersion. Quality and Reliability Engineering International 34(5): 846-857.
  • Hawkins, D. M., 1981. A Cusum for a Scale Parameter. Journal of Quality Technology 13(4): 228-231.
  • Hawkins, D. M., 1993. Cumulative Sum Control Charting: an Underutilized SPC Tool. Quality Engineering 5(3): 463-477.
  • Lucas, J. M., 1976. The Design and Use of V-Mask Control Schemes. Journal of Quality Technology 8(1): 1-12.
  • Montgomery, D. C., 2009. Introduction to Statistical Quality Control. USA, John Wiley & Sons Inc.
  • Noorossana, R., Vaghefi, S. J. M., 2006. Effect of Autocorrelation on Performance of the Mcusum Control Chart. Quality and Reliability Engineering International 22(2): 191-197.
  • Ottenstreuer, S., Weiss, C. H., Knoth, S., 2019. A Combined Shewhart-CUSUM Chart With Switching Limit. Quality Engineering 31(2): 255-268.
  • Ou, Y. J., Wu, Z., Tsung, F., 2012. A Comparison Study of Effectiveness And Robustness of Control Charts for Monitoring Process Mean. International Journal of Production Economics 135(1): 479-490.
  • Page, E. S., 1954. Continuous Inspection Schemes. Biometrika 41(1/2): 100-115.
  • Page, E. S., 1961. Cumulative Sum Charts. Technometrics 3(1): 1-9.
  • Shewhart, W. A., 1924. Some Applications of Statistical Methods to the Analysis of Physical and Engineering Data. Bell System Technical Journal 3(1): 43-87.
  • Woodall, W. H., Adams, B. M., 1993. The Statistical Design of Cusum Charts. Quality Engineering 5(4): 559-570.
  • Yerel, S., Ankara, H., Konuk, A., Ozdag, H., 2007. Preventive Maintenance Policy Supported By a Quality Control Chart and Kolmogorov-Smirnov Tests: Emet Colemanite Mineral Processing Plant Turkey. Mining, Metallurgy & Exploration 24(3): 152-156.

KÖMÜR YAKITLI TERMİK SANTRALLERDE KALİTE PARAMETRELERİNİN DEĞİŞİMİNİN İZLENMESİ İÇİN KONTROL GRAFİKLERİNİN KULLANILABİLİRLİĞİ

Yıl 2020, Cilt 59, Sayı 4, 247 - 253, 01.12.2020
https://doi.org/10.30797/madencilik.845148

Öz

Kömür yakıtlı termik santrallerden elektrik enerjisi üretimi sırasında prosesin verimliliğini değerlendirmek için kalorifik değer ve birim güç değeri en önemli parametrelerdir. Bu değerler periyodik olarak ölçülür ve ölçüm sonuçları üretim sürecinde ortaya çıkabilecek dalgalanmaların temel nedenlerini tespit etmek için izlenir. Bu uygulama mevcut durumda manuel yöntemlerle gerçekleştirildiğinden, hatalı sonuçların elde edilme olasılığı oldukça yüksektir. Bu çalışma, Shewhart ve kümülatif toplam kontrol grafiklerini kullanarak kalite parametrelerinin değişimi üzerindeki proses kontrolünü istatistiksel olarak analiz etmeyi ve olağandışı dalgalanmaların temel nedenlerini tespit etmeyi amaçlamaktadır. Bu amaçla, bu kontrol grafiklerinin kullanılabilirliği Afşin-Elbistan B termik santrali üzerinde test edilmiştir. Sonuç olarak, bu grafikler kullanılarak elektrik enerjisi üretme verimliliğindeki dalgalanmaları ve süreçteki olağandışı değişimler belirlenmiştir. Ayrıca, bu kontrol grafiklerinin geliştirilmesi ve benzer prosesler için de uygulanması önerilmektedir.

Kaynakça

  • Abbas, N., Zafar, R. F., Riaz, M., Hussain, Z., 2013. Progressive Mean Control Chart for Monitoring Process Location Parameter. Quality and Reliability Engineering International 29(3): 357-367.
  • Alcantara, M. S., Grisotti, G., Tavares, M. H. F., Gomes, S. D., 2017. Anaerobic Digestion Stability Test by Shewhart Control Chart. Engenharia Agricola 37(3): 618-626.
  • Aldosari, M. S., Aslam, M., Khan, N., Jun, C. H., 2018. Design of a New Variable Shewhart Control Chart Using Multiple Dependent State Repetitive Sampling. Symmetry-Basel 10(11): 9.
  • Bayat, O., Arslan, V., 2004. Statistical Analysis In Turkish Chromite Mining. Scandinavian Journal of Metallurgy 33(6): 322-327.
  • Deniz, V., Umucu, Y., 2013. Application of Statistical Process Control for Coal Particle Size. Energy Sources, Part A: Recovery, Utilization, and Environmental Effects 35(14): 1306-1315.
  • Dubinin, N. N., Kalinin, V. V., Kokovin, A. V., Guseva, O. S., Lapshina, S. N., Dolganov, A., Parusheva, S. S., Aip, 2018. Shewhart’s Control Charts in the Education Quality Management System. International Conference of Numerical Analysis and Applied Mathematics. Melville, Amer Inst Physics. 1978.
  • Duclos, A., Touzet, S., Soardo, P., Colin, C., Peix, J. L., Lifante, J. C., 2009. Quality Monitoring In Thyroid Surgery Using the Shewhart Control Chart. British Journal of Surgery 96(2): 171-174.
  • Ewan, W. D., 1963. When and How to Use Cu-Sum Charts. Technometrics 5(1): 1-22.
  • Freitas, L. L. G., Henning, E., Kalbusch, A., Konrath, A. C., Walter, O., 2019. Analysis of Water Consumption in Toilets Employing Shewhart, EWMA, and Shewhart- Ewma Combined Control Charts. Journal of Cleaner Production 233: 1146-1157.
  • Fu, X., Wang, R. F., Dong, Z. Y., 2017. Application of a Shewhart Control Chart to Monitor Clean Ash During Coal Preparation. International Journal of Mineral Processing 158: 45-54.
  • Gan, F. F., 1991. An Optimal Design of CUSUM Quality Control Charts. Journal of Quality Technology 23(4): 279-286.
  • Guo, R., Dunne, T., 2006. Grey Predictive Process Control Charts. Communications in Statistics - Theory and Methods 35(10): 1857-1868.
  • Hachicha, W., Ghorbel, A., 2012. A Survey Of Control- Chart Pattern-Recognition Literature (1991-2010) Based on a New Conceptual Classification Scheme. Computers & Industrial Engineering 63(1): 204-222.
  • Haq, A., 2018. A New Adaptive EWMA Control Chart For Monitoring the Process Dispersion. Quality and Reliability Engineering International 34(5): 846-857.
  • Hawkins, D. M., 1981. A Cusum for a Scale Parameter. Journal of Quality Technology 13(4): 228-231.
  • Hawkins, D. M., 1993. Cumulative Sum Control Charting: an Underutilized SPC Tool. Quality Engineering 5(3): 463-477.
  • Lucas, J. M., 1976. The Design and Use of V-Mask Control Schemes. Journal of Quality Technology 8(1): 1-12.
  • Montgomery, D. C., 2009. Introduction to Statistical Quality Control. USA, John Wiley & Sons Inc.
  • Noorossana, R., Vaghefi, S. J. M., 2006. Effect of Autocorrelation on Performance of the Mcusum Control Chart. Quality and Reliability Engineering International 22(2): 191-197.
  • Ottenstreuer, S., Weiss, C. H., Knoth, S., 2019. A Combined Shewhart-CUSUM Chart With Switching Limit. Quality Engineering 31(2): 255-268.
  • Ou, Y. J., Wu, Z., Tsung, F., 2012. A Comparison Study of Effectiveness And Robustness of Control Charts for Monitoring Process Mean. International Journal of Production Economics 135(1): 479-490.
  • Page, E. S., 1954. Continuous Inspection Schemes. Biometrika 41(1/2): 100-115.
  • Page, E. S., 1961. Cumulative Sum Charts. Technometrics 3(1): 1-9.
  • Shewhart, W. A., 1924. Some Applications of Statistical Methods to the Analysis of Physical and Engineering Data. Bell System Technical Journal 3(1): 43-87.
  • Woodall, W. H., Adams, B. M., 1993. The Statistical Design of Cusum Charts. Quality Engineering 5(4): 559-570.
  • Yerel, S., Ankara, H., Konuk, A., Ozdag, H., 2007. Preventive Maintenance Policy Supported By a Quality Control Chart and Kolmogorov-Smirnov Tests: Emet Colemanite Mineral Processing Plant Turkey. Mining, Metallurgy & Exploration 24(3): 152-156.

Ayrıntılar

Birincil Dil İngilizce
Konular Mühendislik, Ortak Disiplinler
Bölüm Araştırma Makalesi
Yazarlar

Ali Can ÖZDEMİR Bu kişi benim (Sorumlu Yazar)
CUKUROVA UNIVERSITY
0000-0003-3064-4264
Türkiye

Yayımlanma Tarihi 1 Aralık 2020
Gönderilme Tarihi 16 Haziran 2020
Kabul Tarihi 2 Ekim 2020
Yayınlandığı Sayı Yıl 2020, Cilt 59, Sayı 4

Kaynak Göster

Bibtex @araştırma makalesi { madencilik845148, journal = {Scientific Mining Journal}, issn = {2564-7024}, eissn = {2587-2613}, address = {Selanik Cad. No: 19/4 06650 Kızılay-Çankaya / ANKARA - TURKEY}, publisher = {TMMOB Maden Mühendisleri Odası}, year = {2020}, volume = {59}, number = {4}, pages = {247 - 253}, doi = {10.30797/madencilik.845148}, title = {USABILITY OF CONTROL CHARTS TO MONITOR VARIATION OF QUALITY PARAMETERS IN COAL-FIRED THERMAL POWER PLANTS}, key = {cite}, author = {Özdemir, Ali Can} }
APA Özdemir, A. C. (2020). USABILITY OF CONTROL CHARTS TO MONITOR VARIATION OF QUALITY PARAMETERS IN COAL-FIRED THERMAL POWER PLANTS . Scientific Mining Journal , 59 (4) , 247-253 . DOI: 10.30797/madencilik.845148
MLA Özdemir, A. C. "USABILITY OF CONTROL CHARTS TO MONITOR VARIATION OF QUALITY PARAMETERS IN COAL-FIRED THERMAL POWER PLANTS" . Scientific Mining Journal 59 (2020 ): 247-253 <http://www.mining.org.tr/tr/pub/issue/58436/845148>
Chicago Özdemir, A. C. "USABILITY OF CONTROL CHARTS TO MONITOR VARIATION OF QUALITY PARAMETERS IN COAL-FIRED THERMAL POWER PLANTS". Scientific Mining Journal 59 (2020 ): 247-253
RIS TY - JOUR T1 - KÖMÜR YAKITLI TERMİK SANTRALLERDE KALİTE PARAMETRELERİNİN DEĞİŞİMİNİN İZLENMESİ İÇİN KONTROL GRAFİKLERİNİN KULLANILABİLİRLİĞİ AU - Ali CanÖzdemir Y1 - 2020 PY - 2020 N1 - doi: 10.30797/madencilik.845148 DO - 10.30797/madencilik.845148 T2 - Scientific Mining Journal JF - Journal JO - JOR SP - 247 EP - 253 VL - 59 IS - 4 SN - 2564-7024-2587-2613 M3 - doi: 10.30797/madencilik.845148 UR - https://doi.org/10.30797/madencilik.845148 Y2 - 2020 ER -
EndNote %0 Bilimsel Madencilik Dergisi USABILITY OF CONTROL CHARTS TO MONITOR VARIATION OF QUALITY PARAMETERS IN COAL-FIRED THERMAL POWER PLANTS %A Ali Can Özdemir %T USABILITY OF CONTROL CHARTS TO MONITOR VARIATION OF QUALITY PARAMETERS IN COAL-FIRED THERMAL POWER PLANTS %D 2020 %J Scientific Mining Journal %P 2564-7024-2587-2613 %V 59 %N 4 %R doi: 10.30797/madencilik.845148 %U 10.30797/madencilik.845148
ISNAD Özdemir, Ali Can . "USABILITY OF CONTROL CHARTS TO MONITOR VARIATION OF QUALITY PARAMETERS IN COAL-FIRED THERMAL POWER PLANTS". Scientific Mining Journal 59 / 4 (Aralık 2020): 247-253 . https://doi.org/10.30797/madencilik.845148
AMA Özdemir A. C. USABILITY OF CONTROL CHARTS TO MONITOR VARIATION OF QUALITY PARAMETERS IN COAL-FIRED THERMAL POWER PLANTS. Madencilik. 2020; 59(4): 247-253.
Vancouver Özdemir A. C. USABILITY OF CONTROL CHARTS TO MONITOR VARIATION OF QUALITY PARAMETERS IN COAL-FIRED THERMAL POWER PLANTS. Scientific Mining Journal. 2020; 59(4): 247-253.
IEEE A. C. Özdemir , "USABILITY OF CONTROL CHARTS TO MONITOR VARIATION OF QUALITY PARAMETERS IN COAL-FIRED THERMAL POWER PLANTS", Scientific Mining Journal, c. 59, sayı. 4, ss. 247-253, Ara. 2020, doi:10.30797/madencilik.845148

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